Ski Boat Forum

Repairs and Maintenance => Boat Maintenance - American Skier => Topic started by: RonT on March 24, 2011, 08:00:13 AM

Title: Steering system diagnosis
Post by: RonT on March 24, 2011, 08:00:13 AM
All traditional American Skiers use rotary steering systems, the older ones Teleflex Big T systems, these can be identified by looking under the dash, a rotary has the cable entering the same side as the exit cable as it winds around a drum 180degrees. A rack system is a straight line where the cable enters, meshes with the steering gear then continues out the other side, does not wrap around a drum.

I always start at the tiller arm on top of the rudder. Disconnect the steering cable from the tiller arm, now rotate the arm/rudder, they should rotate freely without bind (until you smack the prop).

If the rudder swings freely without alot of slop up & down, or side to side that part is good, just grease it if it has a fitting.

If the rudder is stiff, or binds the rudder post is bent & need replacement, if continued to use in this condition the rudder post can wear the rudder port into an oval shape, now replace both.

Next turn the steering wheel back & forth while disconnected, if the rudder was free, now just the steering wheel still feels stiff, the steering cable needs to be changed.

I recommend changing the steering cable every 10 years or 500 hours, they are not servicible.

When the cable is out, spin the wheel, if you still have a bind the steering helm is shot, I have only seen this on boats that have been submerged.
Title: Re: Steering system diagnosis
Post by: Pelvic Woo on March 24, 2011, 08:52:34 AM
As always, thanks for the much appreciated advice!